In any industrial operation, brake control for machinery can be a hassle because manually-set brakes must always be readjusted to compensate for diameter change as the product pays off. This is because these types of brakes usually don't have a reference point that the brake operator can use to calibrate initial tension and do not have automatic readjustment capabilities during a run.
If you find this to be a problem for your operation, perhaps you've considered adding a pneumatic brake controller, such as Carotron's Cortex LT. How can this type of controller reduce braking errors during a run? The Cortex LT senses the full roll diameter, calibrates/sets the initial tension, and then reduces brake torque as the product is being processed....all automatically!
You might be wondering, "Should I spend more money on a controller and on additional training for operators?" The answer is simple...the time saved for everyone as well as the reduction of errors will save you many times over the amount of time and money you would spend when installing a pneumatic brake controller. And the good news is that the Cortext LT is operator-friendly with a simple-to-use design. It features tags to recall stored product codes and styles, so operator training is fast and simple. So you won't be spending more when factoring in the long-term benefits.
Consider installing a pneumatic brake controller for all your heavy-duty braking needs to save time and money!
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